BENDIX BW1599 Manuel d'utilisateur

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1
®
Bendix
®
AH-1B
Air Hydraulic Intensifier
SD-11-1326
DESCRIPTION
The AH-1B
air hydraulic intensifier is a hydraulic brake,
power booster which utilizes compressed air for its power
assist. Its function is to convert air pressure to hydraulic
pressure for use in the brake system.
The AH-1B
intensifier consists of three major component
groups; a specially designed type 30 air actuator is bolted
to a single piston master cylinder which incorporates an
integral brake fluid reservoir. A bracket installed between the
actuator and master cylinder provides a means for mounting.
A float actuated, low fluid level, on/off electrical switch is
incorporated in the reservoir filler cap assembly. A two
“prong” connector is provided to permit the installation of a
vehicle electrical cable assembly. Switch actuation occurs
when the reservoir fluid level drops below the “minimum”
level marking on the reservoir.
RESERVOIR
DIAPHRAGM
PUSH ROD
AIR INLET
PRESSURE
PLATE
CLAMP RING
NON-PRESS
PLATE
RETURN
SPRING
BOOT
ELECTRICAL
CONNECTOR
FILLER CAP
ASSY.
INDICATOR
SWITCH
FLOAT
COMPENSATING
VALVE
HYD.
DELIVERY
PORT
RETURN
SPRING
PISTON
ACTUATOR
LIP
PISTON
SEAL
MOUNTING
BRACKET
O-RING
DRAIN HOLE
FIGURE 1
RESERVOIR
CAP
ELECTRICAL FLUID
LEVEL INDICATOR
CONNECTION
BRAKE FLUID
RESERVOIR
AIR
INLET
PORT
ACTUATOR
MOUNTING
BRACKET
MASTER
CYLINDER
BRAKE FLUID
DELIVERY PORT
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Résumé du contenu

Page 1 - Air Hydraulic Intensifier

1®Bendix® AH-1B™ Air Hydraulic IntensifierSD-11-1326DESCRIPTIONThe AH-1B™ air hydraulic intensifier is a hydraulic brake,power booster which utilizes

Page 2

2DIAPHRAGMAPPLIEDPOSITIONFIGURE 3 - CUTAWAY VIEW OF APPLIED POSITIONHYDRAULIC FLUIDBEING DELIVEREDCOMPENSATINGTILT VALVE SEALEDPISTON APPLIEDPOSITIONR

Page 3 - OPERATION

3FIGURE 4 - CUTAWAY VIEW OF RELEASED POSITIONAIR INLETNON-APPLIED POSITIONOPERATIONBrakes AppliedDuring a brake application, modulated air pressure fr

Page 4 - PERSONAL INJURY OR DEATH:

4TECHNICAL SPECIFICATIONSAH-1B™ Air Hydraulic Intensifier AssemblyPower ratio - 20.2 to 1Weight - approximately 2-1/2 poundsAir ActuatorEffective area

Page 5

5FIGURE 5 - EXPLODED VIEWFIGURE 68. Never attempt to disassemble a component untilyou have read and understand all recommendedprocedures. Some compone

Page 6 - DISASSEMBLY

6FIGURE 7FIGURE 8FIGURE 9REMOVAL FROM VEHICLE1. Disconnect the hydraulic line from the delivery port ofthe master cylinder and plug the line. Allow th

Page 7 - ASSEMBLY

7FIGURE 105. Note and mark the orientation of the actuator and mastercylinder to the mounting bracket. Remove the two nutsand washers from the mountin

Page 8 - FIGURE 11

8FIGURE 112. Place the push rod and diaphragm assembly into thepressure plate and place non-pressure plate onto thepush rod. Check to assure that the

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