BENDIX BW1560 Manuel d'utilisateur télécharger pdf (Page 32)

Park the vehicle on level ground and chock wheels. Build system pressure to governor cut-out

and allow the pressure to stabilize for one minute.

1: Observe the dash gauges for two additional minutes without the service brakes applied.

2: Apply service brakes for two minutes (allow pressure to stabilize) and observe the dash

gauges.

If you see any noticeable decrease of the dash air gauge readings repair leaks. Repeat

this test to confirm that air leaks have been repaired and return vehicle to service. Please

repeat BASIC test at next service interval. Note: Air leaks can also be found in the charging

system, parking brakes, and/or other components - inspect and repair as necessary.

STEP E - If no air leakage was detected in Step D

STEP D - Air Brake System Leakage Test

STEP C - How to Use the BASIC Test

Oil

Level

Sixty days since last air

tank draining

Decision point

The Technician uses the chart (label) on the BASIC

test cup to help decide the action to take, based

on the amount of oil found. Use the lower

acceptance line for low air use vehicles, and upper

line for high air use vehicles (from Step A).

Acceptance

Lines

If no air leakage was detected, and if you are conducting

this test after completing Step C, go to Step E.

BASIC Test Example

An oil level of 4 units in a sixty-day period is within the

acceptance area (at or below the line) for both low

and high air use vehicles. Return the vehicle to service.

1. Record days since air

tanks were last drained.

3. Action to

take

2. Record amount

of oil found:

If number of days is:

30-60 days (high air

use) or

30-90 days (low air use)

if oil level is at or below

acceptance line for number

of daysè

if oil level is above

acceptance line for number

of days è

System OK.

Return to service.

Otherwise . . .

(if the number of days is

unknown, or outside the

limits above)

if oil level is at or below

30-day acceptance line è

if oil level is above 30-day

acceptance line è

STOP

TEST

Stop inspection.

Test again

after 30 days.

See Footnote 2.

_________ days _________ units

Go to Step D

System OK.

Return to service.

STOP

TEST

STOP

+ CK.

The Technician looks for the point where the number

of days since the air tanks were drained meets the

oil level. If it is at or below the (low or high use)

acceptance line, the vehicle has passed the test. If

the point is above the line we go to the leakage test.

Air leakage is the number one

cause of compressors having

to pump excessive amounts of

air, in turn run too hot and

pass oil vapor along into the

system. Here the Technician

conducts a four-minute test to

see if leakage is a problem

with the vehicle being tested.

The Technician only reaches

Step E if the amount of oil

found, for the amount of time

since the air tanks were last

drained exceeds the accep-

tance level, AND the vehicle

passes the four-minute

leakage test (no noticeable

leakage was detected).

Replace the compressor.

Note: If the compressor is within warranty period,

please follow standard warranty procedures. Attach

the completed checklist to warranty claim.

Filling in the Checklist for the Bendix

Air System Inspection Cup (BASIC) Test

Note: Follow all standard safety precautions. For vehicles using a desiccant air dryer.

Appendix A continued: Information about the BASIC Test Kit (Bendix P/N 5013711)

1 2 ... 27 28 29 30 31 32 33 34 35 36

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